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Another important thing to consider is minimum hub thickness, which is calculated based on such factors as locking device outer diameter and surface pressure. The hub should be thicker than this value to prevent excess stress and early failure. Locking device manufacturers typically provide this formula.Andrew/Whittet-Higgins: Consider all costs of the assembly rather than the individual costs of each component.Keith/U.S. Tsubaki: Go keyless. Keys and splines weaken the shaft by cutting into it, requiring a larger shaft and accompanying parts, such as bearings, to handle the higher forces.End-user adviceWhat should END USERS do to maximize life and productivity?Carl/Ringfeder: Pay close attention to the OEM''s service instructions and use the locking device manufacturer''s technical information to help with replacement or reinstallation. Warren/Fenner: In general, locking devices don''t require any maintenance or special attention to maintain their performance and maximum life. There are few equipment markets more competitive than rough-terrain forklifts (RTFL). In 1999, rough terrain forklifts reached their sales zenith at 15,525 units. Current market conditions are another story, and today, sales are roughly half of what they were in 1999. This condition is predicted to increase by only 3 percent in the coining year.This no growth situation has left manufacturers in the position of having to grow by taking market share away from their competitors and the most effective way to do that in ninny cases is to supply the low cost machine. Yet even with the emphasis on reduced cost, performance and control are still key requirements in the marketplace. So how can a manufacturer keep costs down but offer a machine that performs above the current low-cost machines? Component interactionsHow do locking device choices affect other areas of the machine or system?Andrew/Whittet-Higgins: The precision and life expectancy of a bearing, power transmission, or modern assembly is only as good as the precision of the individual components and the care in which they are put together.Blair/Ruland: It''s important to look at where and how the locking device is being used and whether adjustments may cause problems. Locking devices in general are not easy to remove and replace. Because of ryobipowertools this, it may be advantageous to have necessary adjustments done from another section of the machine.Doug/Zero-Max: When using keyless locking devices, there are fewer application problems because there is no keyway failure or fatigue. Connections without keyways also have smaller shaft diameters, translating into shaft material cost savings. The single screw type can be tightened and repositioned many times without component wear or machine downtime.
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